Nthuav ntawm Unplanned Downtime? Common Rotary Table Blaster Teeb meem & Yuav kho lawv li cas.
Rotary Table Txhaj Tshuaj Blasting Tshuabyog ib tug workhorse, tab sis thaum nws underperforms, koj tag nrho cov kab ntau lawm xav tias pinch. Txawm hais tias nws tsis tu ncua lossis kev co ntau dhau, feem ntau cov teeb meem tshwm sim los ntawm ob peb tus neeg ua txhaum cai.
Taw qhia
Hauv ntau qhov chaw tsim khoom thiab cov chaw kho mob hlau, lub rooj sib txuas lus tua blasting tshuab tau dav siv los ntxuav cov castings, forgings, thiab cua sov- kho cov khoom. Vim hais tias ntawm nws cov qauv compact, ruaj khov ua haujlwm, thiab cov kev pab cuam blasting tsis zoo, cov khoom siv no tshwj xeeb tshaj yog tsim rau cov khoom nruab nrab thiab me me.
Txawm li cas los xij, thaum lub sijhawm ua haujlwm ntev -, lub tshuab yuav ntsib qee yam teeb meem xws liCov nyhuv tu tsis txaus, kev co tsis zoo, teeb meem kev txhaj tshuaj, lossis teeb meem tshem tawm plua plav.
Raws li ib tug rhiav engineer, nkag siab txog covraug faults thiab teeb meem txoj kev ntawm ib lub rooj teb txhaj tshuaj blasting tshuabtuaj yeem txo qis qis thiab txhim kho kev tsim khoom.
Kab lus no piav qhia txog cov teeb meem kev ua haujlwm, lawv cov laj thawj, thiab cov kev daws teeb meem raws li kev paub txog engineering.
1 Cov qauv ntawm Rotary Table Shot Blasting Tshuab
Ua ntej kev daws teeb meem, nws yog ib qho tseem ceeb kom nkag siab txog cov ntsiab lus tseem ceeb ntawm cov khoom siv.
Ib tug txheej txheem rotary rooj tua blasting tshuab feem ntau muaj cov nram qab no systems:
Tua blasting turbine system
Rotary rooj workpiece carrier
Abrasive ncig system
Lub thoob of elevator
Ntsia hlau conveyor
Separator
Plua plav qhov system
Hluav taws xob tswj qhov system
Lub blasting turbines nrawm hlau txhaj tshuaj ntawm kev kub ceev, projecting lawv mus rau saum npoo ntawm lub workpiece thaum lub rooj teb tig maj mam kom ntseeg tau tias.uniform nto kho.
Lub tshuab feem ntau yog tsim los raws li thoob ntiaj teb kev npaj txheej txheem xws li:
TS EN ISO 8501-1- Nto npaj qib ntawm cov hlau ua ntej txheej
SAE J444- Hlau txhaj tshuaj thiab grit specifications
ISO 11124 / ISO 11125 Daim Ntawv Pov Thawj- Cov qauv hlau blasting abrasives
2 Cov teeb meem tshwm sim thaum ua haujlwm
Txawm hais tias rotary rooj tua blasting tshuab yog tsim los rau kev ua haujlwm tas mus li, qee qhov kev ua txhaum loj tuaj yeem tshwm sim thaum tsim khoom.
Tej teeb meem xws li:
Kev tu tsis zoo
Uneven blasting kev pab them nqi
Cov suab nrov txawv txav los ntawm turbine
Kev txhaj tshuaj tsis ua haujlwm
Plua plav to lossis plua plav tawm ntau dhau
Rotary rooj rotation teeb meem
Feem ntau ntawm cov teeb meem no muaj feem xyuam nroghnav qhov chaw, abrasive ncig, los yog kev kho mob.
3 Daim Ntawv Qhia Teeb Meem rau Rotary Table Shot Blasting Tshuab
Cov lus hauv qab no qhia txog cov teeb meem ib txwm muaj thiab cov kev daws teeb meem pom zoo.
| Teeb meem | Ua Tau | Cov lus pom zoo |
|---|---|---|
| Kev ntxuav tsis zoo | Tsawg txhaj tshuaj tshaj tawm los yog hnav turbine hniav | Hloov cov hniav uas hnav thiab xyuas cov turbine ceev |
| Uneven blasting nyhuv | Qhov chaw ua haujlwm tsis raug | Kho cov txheej txheem thauj khoom thiab xyuas kom muaj kev sib npaug |
| Ntau lub tshuab vibration | Turbine impeller tsis txaus | Tshawb xyuas impeller thiab rebalance lossis hloov cov khoom |
| Abrasive tsis circulating | Ntsia hlau conveyor blockage | Ntxuav conveyor thiab tshem tawm cov khoom txawv teb chaws |
| Kev txhaj tshuaj tsis txaus | Txhaj tshuaj hopper khoob | Ntxiv cov hlau txhaj tshuaj tshiab raws li SAE J444 specification |
| Plua plav to | Kev puas tsuaj plua plav collector lim | Hloov cov lim cartridge thiab xyuas qhov system sealing |
| Rotary rooj tsis tig | Lub cev muaj zog lossis reducer tsis ua haujlwm | Tshawb xyuas tsav lub cev muaj zog, gearbox, thiab kis tau tus mob |
| Kev txhaj tshuaj blasting efficiency txo qis | Abrasive hnav los yog paug | Hloov cov koob txhaj tshuaj thiab huv si cais |
Kev tshuaj xyuas niaj hnub thiab kev tiv thaiv kev saib xyuas tuaj yeem tshem tawm feem ntau ntawm cov teeb meem no ua ntej lawv cuam tshuam rau kev tsim khoom.
4 Cov Cheebtsam tseem ceeb uas yuav tsum tau kuaj xyuas tsis tu ncua
Txhawm rau kom muaj kev ua haujlwm ruaj khov, ntau yam tseem ceeb yuav tsum tau tshuaj xyuas tsis tu ncua.
4.1 Phom Blasting Turbine
Lub turbine yog lub luag haujlwm tseem ceeb hauv kev tsim kom muaj siab - nrawm nrawm nrawm.
Cov khoom hnav tseem ceeb muaj xws li:
Blasting hniav
Tswj lub tawb
Distributor
Impeller
Yog cov hniav hnav dhau lawm20-25% ntawm lawv thawj thickness, blasting efficiency yuav poob ho.
Kev hloov tsis tu ncua ua kom ruaj khov kev ua haujlwm.
4.2 Abrasive Circulation System
Lub abrasive recycling system muaj xws li:
Ntsia hlau conveyor
Lub thoob of elevator
Separator
Ib qho kev thaiv lossis kev tsis zoo hauv cov khoom no tuaj yeem cuam tshuam cov txheej txheem txhaj tshuaj.
Cov kws ua choj yuav tsum tau tshuaj xyuas cov siv elevator, bearings, thiab cais cov pa tawm tsis tu ncua.
4.3 Dust Collection System
Kev txhaj tshuaj blasting ua rau cov hmoov av ntau thiab cov khoom zoo.
Cov plua plav collector ua haujlwm zoo pab:
Khaws lub rooj cob qhia huab cua zoo
Tiv thaiv cov khoom siv tshuab
Txhim kho blasting visibility
Cov plua plav collector lim yuav tsum tau muab ntxuav los yog hloov ib ntus kom tswj tau cov huab cua kom zoo.
5 Yam Kev Ntsuas Kev Ntsuas
Cov lus qhia tshwj xeeb ntawm cov lus teb cov lus txhaj tshuaj blasting tuaj yeem sib txawv nyob ntawm tus qauv thiab cov chaw tsim khoom.
Hauv qab no yog ib qho piv txwv configuration.
| Parameter | Tus nqi |
|---|---|
| Rooj diam | 800-2000 hli |
| Qhov siab tshaj plaws workpiece hnyav | 500-1500 kg |
| Tua blasting turbine zog | 7.5-15 kW |
| Abrasive flow rate | 150-250 kg / min |
| Rooj rotation ceev | 2-5 rpm |
| Plua plav collector cua ntim | 4000 – 6000 m³/h |
Cov kev ntsuas no ua kom muaj kev tu kom zoo thaum tswj xyuas lub tshuab ua haujlwm ruaj khov.
6 Cov Lus Qhia Txog Kev Tiv Thaiv Kev Tiv Thaiv
Kev tu kom raug zoo txo cov khoom siv tsis ua haujlwm.
Rhiav engineers feem ntau ua raws li ntau yam kev tiv thaiv kev saib xyuas.
Kev tshuaj xyuas txhua hnub
Tshawb xyuas turbine suab nrov thiab kev vibration
Tshawb xyuas kev txhaj tshuaj tiv thaiv kab mob
Saib xyuas kev ua haujlwm ntawm plua plav collector
Kev Kho Txhua Lub Limtiam
Ntxuav separator thiab conveyor
Tshawb xyuas qhov hnav ntawm turbine hniav
Lubricate bearings thiab tsav cov khoom
Kev Kho Ib Hlis
Xyuas of elevator siv tension
Tshawb xyuas hluav taws xob tswj qhov system
Ntsuas abrasive noj tus nqi
Lub sij hawm saib xyuas zoo pab kom ntseeg tauntev - lub sij hawm khoom cia siab rau.
Xaus
Covrotary rooj tua blasting tshuabyog ib qho kev daws teeb meem zoo rau kev tu cov hlau castings thiab cov khoom siv hauv kev lag luam foundry thiab fabrication. Txawm li cas los xij, zoo li txhua yam khoom siv hauv kev lag luam, nws yuav tsum tau saib xyuas kom zoo thiab kev saib xyuas kom ntseeg tau tias kev ua haujlwm zoo.
Los ntawm kev nkag siab txog kev ua yuam kev, tshuaj xyuas cov khoom tseem ceeb tsis tu ncua, thiab ua raws li kev tiv thaiv kev tiv thaiv, cov kws tsim khoom tuaj yeem txo lub sijhawm ntawm lub tshuab thiab txhim kho qhov kev kho kom zoo.
Rau kev cob qhia aiming kom ruaj khov blasting kev ua tau zoo, tsim kom muaj ibtxheem kev daws teeb meem thiab kev saib xyuas cov txheej txheemyog qhov tseem ceeb.
Kawm paub cov lus qhia daws teeb meem ntau tshaj plaws rau cov lus teb cov lus tua blasting tshuab. Cov lus qhia no piav qhia txog qhov ua txhaum cai, ua rau, thiab cov tswv yim daws teeb meem los txhim kho blasting efficiency, txo lub sij hawm poob, thiab tswj kev ua haujlwm ruaj khov hauv kev tsim khoom thiab kev tsim hlau.
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