Ob peb xyoos dhau los no, kuv tau mus xyuas ntau lub chaw tsim khoom txhim kho lawv lub hauv paus- ua kev cob qhia. Yuav luag txhua tus neeg saib xyuas cov nroj tsuag nug kuv ib lo lus nug:
"Yog lub thawv kubcore shooting tshuabtiag tiag tsim nyog nqis peev?"
Ntau tus neeg tsuas yog saib lub tshuab nqe xwb. Tab sis hauv kev tsim khoom tiag tiag, qhov tseem ceeb yogTus nqi tag nrho ntawm kev muaj tswv cuab (TCO)- suav nrog kev siv hluav taws xob, nqi resin, lub neej siv, kev ua haujlwm, kev saib xyuas, thiab kev ua raws li ib puag ncig.
Raws li kev ua haujlwm hauv qhov chaw tsim khoom tiag tiag, cia kuv taug kev koj los ntawm kev txheeb xyuas tus nqi siv tau - tib lub laj thawj uas kuv siv thaum pab cov neeg siv khoom xaiv cov tub ntxhais - ua cov khoom siv.
Dab tsi yog Qhov Kub Box Core Shooting Tshuab?
Hot box core shooting tshuabua cov xuab zeb cores los ntawm kev tua cov resin-coated xuab zeb rau hauv lub thawv hlau rhuab. Cov resin kho tam sim ntawd nyob rau hauv qhov kub thiab txias, tsim muaj zog thiab dimensionally raug cores.
Cov kev ua haujlwm tsis zoo hauv kev tsim khoom lag luam:
Core lub thawv cua sov:200-280 degree
Lub sijhawm kho:10-30 vib nas this ib core
Core dabtsi yog khoov zog:Ntau dua lossis sib npaug li 2.0 MPa
Cov zis muaj peev xwm:60-180 cores / teev
Piv nrog rau lub thawv txias lossis cov txheej txheem CO₂, lub thawv kub thev naus laus zis muab lub sijhawm voj voog nrawm dua, lub zog tseem ceeb dua, thiab kev ruaj ntseg zoo heev - tshwj xeeb tshaj yog tsim nyog rau siab - ntim cov tub ntxhais ntau lawm.
Yog vim li cas tus nqi Analysis tseem ceeb
Hauv kev lag luam niaj hnub no, cov nyiaj tau los tau nruj. Txuag tsuas yog ob peb vib nas this rau ib qho tseem ceeb lossis txo qhov seem ntawm 1-2% tuaj yeem txhais tau ntau txhiab nyiaj hauv ib hlis.
Kev ntsuas tus nqi kom raug yuav tsum muaj xws li:
Cov cuab yeej siv peev
Tooling lub neej
Kev siv hluav taws xob
Resin siv
Tus nqi zog
Kev tu
Kev ua raws li ib puag ncig
Tsuas yog los ntawm saib daim duab tag nrho koj tuaj yeem txiav txim siab nqis peev zoo.
1. Cov cuab yeej pib nqis peev
Hot box core shooting tshuab muaj nyob rau hauv ntau qib automation.
Hom peev ntau:
Me me phau ntawv qauv:USD 7,000 – 9,000
Nruab nrab tsis siv neeg qauv:USD 9,000 – 120,000
Fully automated core kab:USD 150,000 – 300,000+
Kuv lub tswv yim engineering:
Ib txwm phim lub peev xwm ntawm lub tshuab rau qhov kev thov tiag tiag. Cov tshuab loj loj ua rau lub zog siv hluav taws xob ntau ntxiv thiab tsis siv neeg poob yam tsis muaj kev txhim kho cov zis.
2. Core Box thiab Tooling nqi
Kub lub thawv technologysiv cov rhuab hlau tub ntxhais lub thawv, yog li tus nqi cuab yeej yog siab dua lub thawv txias. Txawm li cas los xij, kev pabcuam lub neej ntev dua.
Tus nqi cuab yeej cuab tam:
Yooj Yim Core Box:USD 2,000 – 5,000
Medium complexity:USD 5,000 – 15,000
Loj automotive core box:USD 20, 000+
Engineering zoo:
Ruaj khov thermal expansion tswj
Zoo heev core nto tiav
Lub neej ua haujlwm ntev
Ntau xyoo ntawm kev ua haujlwm, kev siv lub neej ntev dua txo cov zaus hloov pauv.
3. Tus nqi siv hluav taws xob
Cov cua kub yog qhov tseem ceeb ntawm kev siv hluav taws xob hauv lub thawv kub kub ua.
Tej yam parameter:
Lub zog cua sov rau ib lub thawv tub ntxhais:5 - 30 kWm
Tshuab ntsia lub zog:10-60 kW
Ua haujlwm kub:Kub ntawm 200-280 degree
Piv nrog rau lub thawv txias tshuab:
Kev siv hluav taws xob ntau dua
Tsis muaj amine gas generator
Tsis muaj roj neutralization los yog tso pa tawm kev kho mob
Kev sib npaug:
Kev kho sai thiab lub sij hawm luv luv ua rau cov zis ntau teev, offsetting ntau dua cov nqi hluav taws xob.
4. Resin Binder Consumption nqi
Cov txheej txheem kub lub thawv siv cov thermosetting resin binders.
Cov ntaub ntawv txheej txheem:
Ntxiv Binder:1.5% - 2.5% ntawm xuab zeb hnyav
Sand recycling ratio:85% – 95%nrog reclamation system
Core dabtsi yog khoov zog:Ntau dua lossis sib npaug li 2.0 MPa
Tus nqi zais zais:
Tsis siv roj catalyst
Tsis muaj amine tsw kho qhov system
Tsawg ib puag ncig kev nqis peev
Hauv kev ua haujlwm ntev -, kev txuag khoom ib puag ncig yog qhov tseem ceeb heev.
5. Compressed Air Consumption nqi
Xuab zeb tua cia siab rau huab cua compressed.
Hom kev ua haujlwm:
Cua siab:0.5-0.8MPa
Kev siv cua:0.5-2.0 m³ rau txhaj tshuaj
Optimization txoj kev kuv feem ntau pom zoo:
Tsim nyog air tank qhov loj me
Fast- teb pneumatic li qub
Leak-dawb pipeline layout
Cov kev ntsuas no feem ntau txo qis compressor zog siv los ntawm10–20%.
6. Tus nqi ua haujlwm thiab kev siv tshuab ua haujlwm
Qhov no yog qhov kub thawv tshuab tiag tiag qhia nws lub zog.
Kev sib piv ntawm kev ua haujlwm:
Manual core ua:2-3 tus neeg ua haujlwm
Automatic kub box kab:1 tus neeg ua haujlwm lossis tsis muaj neeg siv
Automation xaiv:
Tsis siv neeg core ejection
Conveyor hloov
Neeg hlau xaiv-thiab- qhov chaw
PLC tswj daim ntawv qhia
Qhov tshwm sim:
Kev ua haujlwm qis dua, tsawg dua tib neeg yuam kev, thiab kev tsim khoom ruaj khov dua.
7. Tus nqi tu thiab Spare xeem
Cov tshuab kub lub thawv muaj cov tshuab yooj yim thiab pneumatic.
Tej yam khoom kho:
Cov khoom cua sov hloov
Core box sealing strips
Pneumatic valve kev pabcuam
Kub sensor calibration
Tus nqi tu txhua xyoo:
Kwv yees li3-5% ntawm cov khoom muaj nqis
Piv nrogcov tshuab txias txias,tsis muaj lub tshuab hluav taws xob roj lossis lub tshuab tso pa kom tswj tau - uas txo cov nqi mus sij hawm ntev -.
8. Kev Tsim Nyog Ua Tau Zoo thiab cov nqi seem
Kub lub thawv curing yog ceev thiab zoo ib yam.
Hom kev ua haujlwm:
Lub sijhawm voj voog:10 - 30 vib nas this rau ib qho tseem ceeb
Tus nqi seem:Tsawg dua lossis sib npaug li 2%nyob rau hauv kev ua haujlwm ruaj khov
Tsawg seem ncaj qha txuag:
Xuab zeb
Resin
Labor
Lub sijhawm rov ua haujlwm
Tshaj li ib xyoos, qhov no dhau los ua qhov txo nqi qis.
9. Ib puag ncig thiab cov qauv ua raws li tus nqi
Kub lub thawv tshuab tsim tsis muaj amine gas emissions, ua raws li yooj yim dua.
Raws li cov qauv thoob ntiaj teb:
ISO 9001 Cov- Kev Tswj Xyuas Zoo
TS EN ISO 4414- Pneumatic System Kev Nyab Xeeb
TS EN 1247- Foundry Machinery Safety
CE Machinery Cov Lus Qhia 2006/42/EC
Cov qauv-raws li kev tsim cov cuab yeej ua kom muaj kev nyab xeeb, ua raws li kev xa tawm, thiab txo qis kev pheej hmoo ntawm kev soj ntsuam ib puag ncig.
Tag Nrho Cov Nqi Ntawm Cov Tswv Cuab Txheej Txheem
| Nqi Factor | Kub Box Core Shooting Tshuab |
|---|---|
| Cov cuab yeej pib nqis peev | Nruab nrab |
| Core box tooling nqi | Siab dua |
| Kev siv hluav taws xob | Siab dua |
| Resin binder nqi | Nruab nrab |
| Gas kho qhov system | Tsis muaj |
| Automation muaj peev xwm | Siab |
| Tus nqi seem | Tsawg |
| Tus nqi tu | Tsawg |
| Environmental ua raws li tus nqi | Tsawg |
Xaus: Lub Tshuab Uas Them Rov Qab Hauv Kev Tsim Khoom tiag
Los ntawm kev xav txog tus nqi engineering, lub thawv kub tub ntxhais tua tshuab tsis yog ib qho khoom siv yuav khoom - nws yog lub sijhawm ntev - cov cuab tam tsim khoom.
Yog, cua sov lub zog thiab cov cuab yeej siv nyiaj ntau dua. Tab sis kev txuag hauv kev kho roj, kev ua haujlwm automation, kev ua raws li ib puag ncig, thiab cov khoom seem qis txo qis tag nrho cov nqi khiav lag luam dhau sijhawm.
Rau cov chaw tsim khoom tsim lub hom phiaj ruaj khov siab - ntim cov tub ntxhais tsim khoom, lub thawv kub kub tub ntxhais tua tshuab tau raug xaiv kom tau txais txiaj ntsig tiag tiag- tsim peev nyiaj - tsis yog lwm lub tshuab hauv khw hauv pem teb.
txhim kho efficiency thiab tsim kom muaj txiaj ntsig zoo
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E -mail
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